Grain Oriented Silicon Steel Sheet
Grain Oriented Silicon Steel Sheet

Grain Oriented Silicon Steel Sheet

Silicon Content : 3%
Manufacturing Process : cold rolling
Applications : power, electrical, and military industries
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Introduction:

What is oriented silicon steel sheet?

Oriented Electrical Steel (OES) is a special type of silicon steel sheet. During the manufacturing process, the grains are arranged in a specific direction through processing and heat treatment. This ordered grain structure gives the oriented silicon steel sheets unique magnetic properties and excellent magnetic permeability properties.

The manufacturing process of oriented silicon steel sheets usually involves high-temperature heating and cooling processes. During the heating process, the grains in the silicon steel sheet first enter the high magnetic permeability direction, and then solidify to this direction through rapid cooling, thereby forming a preferred magnetic permeability direction in the entire material. This magnetic permeability direction is usually consistent with the rolling direction of the sheet, giving the oriented silicon steel sheet excellent magnetic properties in a specific direction.

Grain-oriented silicon steel sheet has high magnetic permeability and low hysteresis loss, which makes it of great application value in various power equipment. In power equipment such as transformers, motors, and generators, oriented silicon steel sheets can effectively concentrate and guide the magnetic field, reduce energy loss, and improve the efficiency and performance of the equipment. At the same time, oriented silicon steel sheets also have noise reduction and anti-vibration properties, helping to reduce noise and vibration of power equipment.

How Is It Manufactured?

Raw Material Selection: The process begins with the selection of high-quality silicon steel as the base material. The silicon steel used for OES production has a low carbon content and is specifically formulated for optimal magnetic properties.

Hot Rolling: The selected silicon steel is heated to a high temperature and passed through a series of rolling mills. This process reduces the thickness of the material while simultaneously elongating the grains in the preferred direction.

Annealing: After hot rolling, the material goes through an annealing process. It involves heating the silicon steel to a specific temperature and then slowly cooling it down. Annealing helps relieve internal stresses and promotes the formation of the desired crystallographic texture.

Cold Rolling: The annealed silicon steel is then passed through a series of cold rolling mills. Cold rolling further reduces the material’s thickness and refines its grain structure to enhance its magnetic properties.

Decarburization and Insulation Coating: To minimize losses and improve electrical insulation properties, the surface of the silicon steel is often subjected to decarburization. This involves removing a thin layer of carbon-rich material from the surface. Additionally, an insulation coating may be applied to further enhance electrical insulation.

Final Annealing: The material undergoes a final annealing process to optimize its magnetic properties and relieve any residual stresses generated during the manufacturing process.

Shearing and Shaping: After the final annealing, the oriented electrical steel is sheared and shaped into the desired dimensions and forms, such as laminations or cores, depending on the intended application.

Parameter:

Type Grade Thickness

(mm)

Theoretical Density

(kg/dm3)

Core Loss Value P17/50 (W/kg) Magnetic Induction B8(T)
Common B23G110 0.23 7.65 1.1 1.8
B23G120 1.2 1.8
B27G120 0.27 7.65 1.2 1.8
B27G130 1.3 1.8
B30G120 0.3 7.65 1.2 1.8
B30G130 1.3 1.8
B30G140 1.4 1.8
B35G135 0.35 7.65 1.35 1.8
B35G145 1.45 1.8
B35G155 1.55 1.8
High magnetic induction B23P090 0.23 7.65 0.9 1.87
B23P095 0.95 1.87
B23P100 1 1.87
B27P095 0.27 7.65 0.95 1.88
B27P100 1 1.88
B27P110 1.1 1.88
330P100 0.3 7.65 1 1.88
B30P105 1.05 1.88
B30P110 1.1 1.88
B30P120 1.2 1.88
B35P115 0.35 7.65 1.15 1.88
B35P125 1.25 1.88
B35P135 1.35 1.88
High magnetic induction (Magnetic domain refinement) B23R080 0.23 7.65 0.8 1.87
B23R085 0.85 1.87
B23R090 0.9 1.87
B27R090 0.27 7.65 0.9 1.87
B27R095 0.95 1.87
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