Silicon Steel Wire is a filament-like material made of high-purity silicon steel. Silicon steel, also known as electrical steel, is a special alloy whose main components are iron and silicon. By adding silicon element to steel, the magnetic properties of the steel can be changed, giving it excellent magnetic permeability and low hysteresis loss.
Manufacturing process:
The process of manufacturing Silicon Steel Wire includes the following key steps:
Raw material selection: Select high-purity silicon steel as the raw material to ensure that its chemical composition meets the requirements.
Smelting and casting: The raw materials are put into the furnace for high-temperature smelting, and the molten metal is poured into the mold through the casting process to form a silicon steel billet.
Rolling and drawing: The silicon steel billet is rolled and drawn to gradually reduce the cross-sectional size to form a filamentous Silicon Steel Wire.
Annealing treatment: Silicon Steel Wire is annealed to eliminate internal stress and improve the material’s magnetic permeability and strength.
Surface Treatment: Silicon Steel Wire is surface treated to improve its corrosion resistance and mechanical properties.
Product | Silicon Steel Wire |
Standard | AISI, ASTM, GB, JIS, DIN |
Thickness | 0.27mm-0.5mm |
Width | 600mm-1250mm |
Length | 800mm-15mm |
1. Excellent electrical conductivity: Silicon Steel Wire has low resistance and high conductivity, which can effectively transmit current and reduce energy loss.
2. Excellent magnetic permeability: Due to its special grain structure and magnetization method, Silicon Steel Wire has high magnetic permeability and can provide higher magnetic induction intensity and magnetic flux density.
3. Low hysteresis loss: Silicon Steel Wire has low hysteresis loss characteristics, which can reduce energy loss generated when the magnetic field changes and improve the efficiency of the equipment.
4. High-temperature stability: Silicon Steel Wire can maintain stable performance in high-temperature environments and is not susceptible to thermal expansion and thermal aging, making it suitable for various high-temperature electrical applications.
5. Reliability and durability: Silicon Steel Wire undergoes precise manufacturing processes and strict quality control, has excellent mechanical strength and durability, and can work stably for a long time.
1. Motors and Generators: Silicon Steel Wire is widely used in coil manufacturing for motors and generators, providing efficient electromagnetic performance and stable operating temperature.
2. Transformers and Inductors: As a key component of transformers and inductors, Silicon Steel Wire can provide low-loss, high-efficiency energy conversion and transmission.
Power Transmission and Distribution Systems: Silicon Steel Wire is used in power transmission and distribution systems to make efficient cables and conductors, reducing energy loss and line impedance.
3. Electronic equipment and sensors: Silicon Steel Wire is widely used in coil manufacturing in electronic equipment and sensors, providing stable electromagnetic performance and precise signal transmission.